Saturday, June 15, 2013

3d Printing - Still Not Convinced?

I had another Shapeways order delivered recently and just pulled the models out of solvent tonight.  I decided to consolidate everything that I had printed so far in a single photo to illustrate just how far I have come in just 5 months.  It is hard to believe that I literally downloaded Sketchup for the first time around Christmas a few months ago.  Although it was a steep learning curve, I was able to produce my first model which was the Wilson 43' grain trailer just several weeks later.

There have been some bumps in the road, like Shapeways printing models, and then rejecting subsequent orders.  This is a frustration shared by many, and voiced on their dedicated forum.  I have learned some of the tricks to ensure that their manual and sometimes inconsistent review and approval processes don't impact my models.  I am conservative with my drawings, and avoid pushing the limits on wall and wire thickness minimums.  I am now getting very consistent results with my personal orders and sales by others.

Overall, I am very pleased with what I have learned and experienced so far.  Is 3d printing for N scale purposes perfect?  No, but when I look at many of the models available today outside the big names like Kato, Athearn, Atlas, etc. the quality of products has a long way to go still.  And, if 3d printing isn't good enough yet, then I guess we'll just have to sit back and wait for someone or something better to come along and make the models that we need for us.  I have decided to continue down the road I started a few months ago, and see just how far it will take me.

Thanks again for those of you that have purchased my models.  I hope to see some finished models showing up soon around the N scale community.  As you can see, I have my own collection of models waiting for paint and details.  6 more Pete cabs were in the last order, so I better get the airbrush fired up.



Sunday, June 9, 2013

3d Printed Models - Basic Finishing Steps

I wanted to take some time and further explain and illustrate my finishing techniques for my printed models for those interested in this type of technology, or those that have purchased models from Shapeways.  I touched on this briefly in a previous post, but now that I have more finished models, I have some new ideas for painting.

The printing process leaves a waxy, oily residue on the models, and needs to be removed.  I soak my models in a jar of solvent overnight.  I use Bestine brand which was recommended on multiple online forums, and works very well.  I have found that the solvent won't hurt the models even if left soaking for several days.  In addition, if you are in a hurry, the solvent seems to work fairly well in a short hour or less.  After soaking, I rinse the models with regular water and lightly scrub with an old toothbrush.  After the models are dry, they will look like white styrene.  There may still be some left over residue on the models and I remove this with files, sanding sticks, and other cleaning tools.  I have purchased several dozen models to date, and most of them only required very minor clean up before painting.

I then spray a couple coats of white primer.  I simply use a can of Rustoleum for this job.  The printing process leaves some minor texture in spots on some of the models, and I have found that a couple extra coats of primer will help smooth out these surfaces and provide a perfect finish after the color is painted.

I use common techniques for the painting process, and use both my airbrush and a hand brush for details.  Polly S and Model Master acrylics have worked well for me.  I recently discovered Vallejo paints at my local Hobby Lobby and picked up a few bottles.  This particular line of paint is meant for brushes, but they do also carry a line specifically for airbrushes.  A good example of this paint is the yellow Showcase Miniatures Kenworth T600 which was completely hand painted using Vallejo.  The red simulated tarp on my 43' Wilson grain trailer was also painted using a brush, and leaves virtually no brush marks at all.

For now, the new layout is my working surface for all of my 3d printing projects.  As you can see, I have a lot going on.  You can see the solvent I use, and the jar with a couple models soaking.


Here is a good example of the various finishing steps.  The flatbed is right out of the package and has the oily/waxy residue on it still.  The bottom dump trailer is dry after soaking in solvent.  The Pete cabs and frames have been sprayed with white primer.  You can also see how I group my wheels on a sprue.


 Here is another example of my Pete with white primer, a coat of blue Model Master before adding the grill, air filters, and paint details.  And finally a completed model in orange.


Here is a 43' Wilson grain trailer with simulated tarp, and a 50' version with spread axle.  Both have been soaked in solvent and are now dry and ready for primer.  These are very clean models and will require very little clean up.


Here is a pair of Kenworth T800 cabs and frames just out of solvent and waiting for primer.  You can see the suspension detail in this photo.


The bottom dump trailers are great models right out of the solvent.  They require very little clean up.  This is an example of a model where I apply a couple extra coats of primer to the sides.  The printing process leaves very minor horizontal line texture which can be lightly sanded, and primed to provide a perfect smooth finish.


There you have it.  Some good examples of my models, and the steps to get you started in finishing them.  As always, I am very interested in your feedback and hope you have success with your own models.  My Shapeways shop has many models to choose from currently, and I hope to add more in the future:

Thursday, June 6, 2013

3D Printed Models for the Woman in All of Us

I never intended to design my N scale trucks this way, but since the frame, cab, wheels, and other details are all printed separately, I found an unintentional benefit of being able to swap cabs on similar truck models.  I discovered this after I test fit a finished Pete cab onto its frame, and decided not to glue it on immediately.  Of course it doesn't work across different truck brands, but I see some big opportunities here.  Some ideas I have are: holiday themed cabs, seasonal colored cabs, cab color of the month, "mood ring" cabs, glow in the dark cabs, and the list could go on and on.

Of course I am only kidding, but just like my wife has boxes and boxes of shoes and only 2 feet, I think a few different cabs for my trucks is certainly warranted.

In case you missed it, I have a couple new videos on YouTube.


Sunday, June 2, 2013

Trail King Bottom Dump + Kenworth T600

A good friend of mine sent me a pair of Kenworth T600 tractors made by Showcase Miniatures.  These are no longer in production, and hard to come by I believe.  They compliment my T800 nicely, and thought they would look good on a bottom dump or grain trailer.  I took a few minutes the other day and added DOT striping to one of my Trail King trailers, and also added mudflaps.  Overall, this is a fairly easy project, and I have been really impressed with the print quality on these particular models.

Here is the link to Shapeways if you want to buy your own: N Scale Trail King Bottom Dump Trailer

My DOT stripes are very simple.  I create a white/red alternating ribbon using regular paper, and then coat the back of it with spray adhesive.  I use MS Excel to make the stripe and then print on my inkjet.